Comprehensive Description
Of The Manufacturung

Printing

The printing department at SCREEN CRAFT INTERNATIONAL is responsible for adding various designs, logos, and patterns to the garments. This department utilizes different printing techniques to create attractive and high-quality prints on fabric. Here is an overview of the activities and processes involved in our printing department:

  1. Design Preparation: The printing process begins with preparing the designs or artwork to be printed. These designs can be provided by the clients, created in-house, or customized according to specific requirements. The designs are digitized and prepared for printing.

  2. Printing Techniques: We offer a range of printing techniques to cater to different design requirements and fabric types. Some commonly used techniques include:

    • -Screen Printing: This method involves using screens or stencils to transfer ink onto the fabric. It is suitable for larger designs and solid colors.

    • -Digital Printing: Using specialized printers, digital printing directly transfers the design onto the fabric. It offers high precision and allows for intricate details and gradient effects.

    • -Heat Transfer Printing: In this technique, designs are printed onto transfer paper and then transferred to the fabric using heat and pressure. It works well for complex designs and multicolor prints.

    • -Sublimation Printing: Sublimation printing uses heat to transfer designs from paper to fabric. It is commonly used for all-over prints and designs that require vibrant colors.

  3. Color Matching and Mixing: Our printing department ensures accurate color matching by using color swatches and color mixing techniques. This helps maintain consistency across different prints and batches.

  4. Drying and Curing: After the printing is complete, the fabric undergoes a drying and curing process to set the ink permanently. This ensures that the prints remain vibrant, durable, and resistant to fading or washing.


Cutting

The cutting department at SCREEN CRAFT INTERNATIONAL plays a crucial role in the production process of our garments. This department is responsible for preparing the fabric and materials for further manufacturing.

The cutting department follows a systematic approach to ensure precision and accuracy in cutting the fabric according to the required patterns and sizes. Here is a description of the activities and responsibilities typically undertaken in the cutting department:Fabric Inspection: The process starts with a thorough inspection of the fabric rolls received from suppliers. Any defects or irregularities in the fabric are identified and marked for appropriate action.

  2. Pattern Layout: The cutting department receives the approved patterns from the design or development team. These patterns are then strategically laid out on the fabric rolls to optimize material usage and minimize wastage.

  3. Marking and Marking Transfer: Using specialized tools such as markers, chalk, or computerized equipment, the patterns are traced onto the fabric. This step ensures accurate cutting and sewing alignment during the later stages of production.

  4. Cutting: Skilled and experienced cutters use cutting machines, scissors, or automated cutting equipment to precisely cut the fabric as per the marked patterns. They follow specific guidelines and measurements to ensure uniformity across all pieces.

  5. Bundle Preparation: After cutting, the fabric pieces are sorted and bundled together based on their sizes, colors, and styles. These bundles are labeled for easy identification during subsequent stages of production.

Short Dyeing Clip

Embroidery

  1. The embroidery department at SCREEN CRAFT INTERNATIONAL specializes in adding decorative and intricate designs to garments using embroidery techniques. With over 7 machines, this department employs skilled artisans and utilizes advanced embroidery machines to create visually appealing and high-quality embroidered designs. Here is an overview of the embroidery process at our facility:

    1. Design Digitization: The embroidery process starts with converting the desired design or artwork into a digital format. This is done using specialized software that translates the design into a format compatible with the embroidery machines.

    2. Hooping and Stabilizing: The fabric or garment to be embroidered is hooped, which involves stretching it tightly over a hoop or frame. Stabilizing materials such as backing or stabilizers are used to provide support and prevent fabric distortion during the embroidery process.

    3. Machine Setup: The embroidery machines are prepared for the specific design and fabric type. This includes selecting the appropriate thread colors, setting the machine’s speed and tension, and ensuring the correct needle size and type are used.

    4. Embroidery Process: The hooped fabric is then placed into the embroidery machine, and the digitized design is loaded. The machine uses automated movements to stitch the design onto the fabric, following the instructions provided by the digital design file.

    5. Thread Selection: Depending on the design and customer preferences, different colors and types of embroidery threads are used to bring the design to life. The embroidery department ensures accurate color matching and may make adjustments as necessary to achieve the desired results.

Stitching

  1. At SCREEN CRAFT INTERNATIONAL, our stitching department is equipped with 300 machines to efficiently and effectively handle the garment production process. These stitching machines play a crucial role in assembling the fabric pieces and creating the final garments. Here are some key points about our stitching department:Machine Types: Our stitching department consists of various types of machines suitable for different stitching operations. These may include single-needle machines, overlock machines, flatlock machines, buttonhole machines, button attaching machines, and more. Each machine is designed to perform specific stitching techniques and functions.

    1. Skilled Operators: Our stitching department is staffed with a team of skilled operators who are trained in operating different types of machines. These operators have expertise in handling various stitching techniques, ensuring precision and consistency in the final product.

    2. Assembly and Stitching: The stitching department receives the cut fabric pieces from the cutting department and is responsible for assembling them into the final garments. The operators use the stitching machines to join the fabric pieces together, following the specific stitching techniques and patterns required for each garment style.

    3. Quality Control: Quality control measures are implemented throughout the stitching process to ensure that the garments meet the required standards. Operators are trained to inspect the stitching quality, seam strength, alignment, and overall finish of each garment. Any defects or inconsistencies are promptly addressed to maintain the highest level of quality.

    4. Production Planning: The stitching department works closely with the production planning team to ensure efficient utilization of the available machines and resources. Proper scheduling and coordination are crucial to meet production targets and delivery timelines.

Finishing And Packing Department

The packing and finishing department at SCREEN CRAFT INTERNATIONAL is responsible for the final stages of preparing garments for shipment. This department ensures that the garments are properly packed, labeled, and inspected to meet the required standards. Here is an overview of the activities and processes involved in our packing and finishing department:

  1. Garment Inspection: Before the packing process begins, each garment undergoes a thorough inspection to check for any defects, inconsistencies, or quality issues. This ensures that only high-quality garments proceed to the packing stage.

  2. Labeling and Tagging: Each garment is labeled with relevant information, such as brand name, size, style, care instructions, and barcode. These labels and tags facilitate efficient inventory management, identification, and tracking of the garments.
  3. Quality Control: The packing and finishing department works closely with the quality control team to conduct a final inspection. This involves checking the garments for any last-minute issues, ensuring they meet the desired quality standards before packaging
  4. Folding and Bagging: The folded garments are placed into the appropriate packaging, such as polybags or cartons, following specific folding techniques to minimize wrinkles and maintain the garment’s appearance.

  5. Carton Packing and Sealing: If cartons are used, the packed garments are carefully placed into the cartons, taking care to optimize space utilization and prevent damage during transportation. The cartons are sealed securely to ensure the garments remain protected.

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  7. Final Checks and Documentation: A final check is conducted to ensure all garments are properly packed, labeled, and meet the required standards. Necessary documentation, including packing lists and shipping labels, is prepared for each shipment.

  8. Shipment Preparation: The packed and labeled cartons are organized and prepared for shipment, ensuring they are ready to be transported to the final destination.

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